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EP Solutions · Medical device development

Complex ECG technology in a compact medical device

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EP Solutions cardiac mapping electrode patches and measurement devices worn on the torso
Measurement, power, data and patient protection in one compact design.

EP Solutions develops cardiac mapping technology to help physicians personalise cardiac resynchronisation therapy (CRT). Zign developed the electronics and embedded software, bringing sensitive ECG measurement, power and high-speed data communication together in a compact enclosure, with patient protection built into the design.

Client

EP Solutions

Application

Cardiac mapping for CRT

Zign’s role

Electronics & embedded software

highlights

2 MOPP

2 MOPP patient protection

Two means of patient protection for both power and Ethernet, integrated inside the device.

One cable

Power and data in one cable

Power over Ethernet enables operation from a standard PoE supply, with safety isolation built in.

Test passed

Defibrillation test passed

The defibrillation test performed was passed using the technical design and a defined patch-removal procedure.

application

Supporting personalised cardiac treatment

EP Solutions’ cardiac mapping system helps physicians plan and optimise cardiac resynchronisation therapy (CRT) for patients with heart failure. By mapping the heart’s electrical activity, it supports a more personalised approach to treatment.

Zign developed the electronics and embedded software to combine sensitive ECG measurements, power and high-speed data communication within a compact enclosure, integrating patient protection into the design.

challenge

Bringing ECG measurement and patient protection together in limited space

The system collects a large number of ECG signals through three electrode patches: one on the chest and two on the back. Distributing the electrodes across multiple patches accommodates differences in body size, while creating specific challenges for the Wilson’s Central Terminal (the electrical reference used for chest leads in a standard ECG) and for the connections to the measurement electronics.

The central engineering challenge was inside the device itself. Sensitive ECG signals require a stable measurement reference, while the electronics must also handle power and transmit large volumes of measurement data over Ethernet. All electrical means of patient protection had to fit within the compact enclosure.

Defibrillation introduced additional design requirements. The defibrillator’s energy must reach the patient while the measurement electronics and connected computer remain protected.

Electrode patches and measurement electronics: multiple connections, one integrated design.

approach

Integrating measurement, power and data in the design

Zign developed the measurement electronics, power supply, data communication and safety isolation as an integrated design. This allowed the team to address their interdependencies, from the influence of power circuitry on signal quality to the space required for electrical isolation.

Power over Ethernet, with isolation inside

Zign selected Power over Ethernet (PoE), allowing power and data to share a single cable. The additional safety isolation was integrated into the device, enabling it to operate from a standard PoE supply.

Two means of patient protection

For both power and Ethernet, Zign implemented an isolation solution providing two means of patient protection: 2 MOPP. Integrating this protection alongside sensitive measurement electronics within the available space was a key part of the development.

Defibrillation requirements tested

Zign addressed the defibrillation requirements in the technical design, together with a procedure for removing sections of the patches at two locations. The defibrillation test performed was passed successfully.

result

A compact electronic foundation for cardiac mapping

Zign combined ECG measurement electronics, PoE power, Ethernet communication and patient protection within a compact enclosure. The required safety isolation for power and data is built into the device itself.

For EP Solutions, these electronics provide a building block for the continued development of its cardiac mapping system. The project demonstrates how Zign translates complex medical device requirements into an integrated electronic design, considering both measurement performance and the conditions in which the device will be used.

Your next development challenge

Developing a medical device with complex electronics?

Let’s discuss your measurement, connectivity and patient protection requirements, and what your next development step could look like.

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