Printed Circuit Board Assembly

Zign biedt complete Printed Circuit Board Assembly (PCBA)-diensten, van prototypes en 0-series tot serieproductie. We begeleiden het proces van productie-inrichting en materiaalinkoop tot levering. Met focus op kwaliteit en betrouwbaarheid produceren we PCBAs volgens je technische eisen.

Wat is een Printed Circuit Board Assembly?

Printed Circuit Board Assemblies vormen de elektronische basis van uiteenlopende producten, van medische hulpmiddelen tot industriële systemen. Een goed geproduceerde PCBA draagt direct bij aan kwaliteit, betrouwbaarheid en prestaties van het eindproduct.

Belangrijke onderdelen van onze PCBA-diensten

• Technische optimalisatie (DFx): we analyseren het ontwerp en adviseren verbeteringen voor maakbaarheid, kwaliteit en efficiëntie.

• Supply chain management: we ondersteunen materiaalinkoop en voorraadbeheer voor betrouwbare levering.

• Geautomatiseerde productie: SMT, THT, golf- en selectief solderen bieden flexibiliteit en precisie.

• Testen en programmeren: PCBAs kunnen worden getest, geprogrammeerd en productierijp worden geleverd.

Richtlijn voor PCBA-productiedocumentatie en kwaliteit

Een praktische gids voor engineers, productmanagers en innovators die betrokken zijn bij het ontwerp, de ontwikkeling of productie van PCBAs.

Download de richtlijn

The process from your request to delivery

We follow a streamlined process to deliver a consistent and high-quality product:

Aanvraag

Je levert de beschikbare productinformatie aan, waaronder Gerber-bestanden of ODB++, een bill of materials (BoM) en productiespecificaties (TPD).

Technische analyse

We beoordelen de technische documentatie op volledigheid en maakbaarheid en adviseren waar nodig verbeteringen.

Supply chain en offerte

We controleren materiaalbeschikbaarheid en stellen een offerte en productieplanning op.

Pilotbatch en validatie

Na productie van een pilotbatch wordt de PCBA gevalideerd voordat serieproductie start.

Serieproductie en testen

Met technieken zoals in-line SPI en AOI bewaken we consistente kwaliteit tijdens productie.

Verpakking en levering

PCBAs worden zorgvuldig verpakt en op tijd geleverd, met traceerbaarheids- en compliancedocumentatie waar afgesproken.

Lifecycle Management

We ondersteunen het beheer van de productlevenscyclus met wijzigingen en verbeteringen om betrouwbaarheid en beschikbaarheid te behouden.

Voor PCBA-assemblage gebruiken we geavanceerde productietechnologieën en processen om kwaliteit en reproduceerbaarheid te borgen.

Below are some key technologies and methods we use:

BoM check and recommendations‍

We check for availability and if needed we will provide advice on alternatives and improvements.

Inspection techniques and quality control

We ensure precision and reliability in assembly using techniques like X-ray, AOI 2D and 3D (Automatic Optical Inspection), solder paste inspection (SPI) and visual inspection.

Assembly methods

Our assembly process contains both fully automated and high-speed SMT (Surface Mount Technology) and THT (Through Hole Technology) enhanced by advanced techniques such as selective soldering and wave soldering. For added durability, we offer additional services like cleaning, coating and potting.

Testing and programming

Based on your needs we can provide FCT (Functional Circuit Test) testing and in-line programming to ensure every product meets the highest standards and is ready for direct integration into your product.

Quality control during PCBA production

We embed quality control into every step of the PCBA assembly process to ensure each final product meets the highest standards:

Technical Product Documentation (TPD) Check
Upon receipt, we will check all your documentation in detail and any questions that arise we will discuss with you to clarify and ensure correct interpretation.
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‍Quality control during assembly
1. ‍SPI (Solder Paste Inspection): Right after solder paste application, we perform automated inspections of the application to ensure good soldering of components.‍
2. Pick and Place monitoring: During component placement, we verify the orientation, position and traceability of every part.‍
3. AOI (Automatic Optical Inspection): Post-reflow, we use AOI to check for correct values and placement, orientation and soldering.
4. X-Ray: we can use X-ray inspection to verify component quality and solder joints for critical components.
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Automated testing and programming
After assembly, we conduct a final inspection to ensure every product is fully operational. Based on your needs we can provide automated FCT (Functional Circuit Test) testing and in-line programming to ensure every product meets the highest standards and is ready for direct integration into your product.

Voldoen aan industriestandaarden en certificeringen

Onze PCBA-assemblage werkt volgens IPC-A-610-acceptatiecriteria waar van toepassing. Daarnaast vormen ISO 9001 en ISO 13485 de basis van ons kwaliteits- en procesmanagement. Productie wordt uitgevoerd met aandacht voor relevante Europese eisen zoals RoHS en REACH.

Lees meer over kwaliteit

Why choose Zign for you PCBA assembly partner?

‍We take care

‍As your single point of contact, we handle the entire process, from design optimization to logistics. Our service streamlines processes and boosts your efficiency. Our customers value us for our clear communication and on-time delivery.‍‍

‍High quality standards

Our production meets IPC-A-610 standards. We also comply with RoHS and REACH directives to protect public health and the environment from harmful substances. With ISO 9001 and ISO 13485 certifications, we adhere to the highest standards for quality and process management.

Cost efficiency and global reach

With production facilities in both Europe and Asia, we deliver scalable solutions at competitive pricing without compromising on quality.

Advanced technology‍

We use modern techniques and a state-of-the-art machine park to ensure accuracy and quality output in every product.

Local expertise and global flexibility‍

With an office in the Netherlands, we provide direct, personal support, while our international network offers flexibility and minimizes risks.

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Our clients are primarily European companies, but our services are not limited to this region. While we focus on the medical sector, energy and agricultural industries, our expertise adds value across a wide range of sectors. We partner with businesses looking to streamline their supply chain, tackle design challenges or enhance production efficiency.

Onze klanten ervaren onder meer de volgende voordelen:

Reliable delivery

Kostenbesparing

Betere productprestaties

Questions and answers

What is needed for a quotation?

A complete technical production dossier (TPD) is required, including Gerber /ODB ++ files, BoM, PCB specifications and other specific instructions.

Can alternative components be offered?

We can suggest cost-effective alternatives for hard-to-find or expensive components, without compromising on quality. We will never use alternative components without your explicit approval.

How quickly is delivery possible?

Delivery time is determined by the complexity of the product and availability of components. Production lead times are between 2-4 weeks after availability of components.

Does Zign offer testing and programming services?

Yes, we can fully test and program your products based on your requirements.

How is quality guaranteed?
Our production meets IPC-610 standards. With ISO 9001 and ISO 13485 certifications, we adhere to the highest standards for quality and process management.